pallet.design

Green lumber (pallets)

Also called: green wood, unseasoned lumber, wet lumber

Definition

Green lumber is freshly sawn wood that has not been dried, with moisture content above the fiber saturation point of about 28%. Many hardwood pallets are built from green lumber because drying adds cost.

In depth: Pallet lumber moisture: green vs kiln-dried, shrinkage, weight and mold

Green wood still holds free water in its cells as well as bound water in the cell walls. Pallet parts sawn from green cants are often nailed together within days, so the pallet dries in use.

Effects of building green

Effect Detail
Weight A PDS example 48 × 40 in mixed hardwood weighed 59 lb (27 kg) green and 37 lb (17 kg) at 12% moisture
Shrinkage About 1% of dimension for each 5% moisture lost below about 28%
Strength Wood gets stronger and stiffer as it dries
Nail holding Smooth nails driven green that dry in service keep only about a quarter of their withdrawal strength in the Uniform Standard (2012) equations; threaded nails are not penalized
Mold Green wood in closed trailers, containers or warm storage can grow mold

Why it matters

Green pallets are cheaper, but they are heavier to ship, can loosen as they dry, and can transfer moisture and mold to products and packaging. Many buyers (food, pharmaceuticals, export) specify a maximum moisture content, often 19%. Costco's pallet policy, for example, requires under 19% for containerized shipments. See pallet lumber moisture and pallet mold.

On a spec sheet

PDS records moisture content at manufacture, for example "Green". If you need dry wood, write a number, not just "dry".

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Last reviewed 2026-09-24. 235 words.