pallet.design

42 × 42 pallet: dimensions, weight and specs

Summary

A 42 × 42 in pallet (1067 × 1067 mm) is a square pallet used mainly for paint and coatings, telecom equipment and chemicals. It is one of the six ISO 6780 footprints. The usual build is a 3-stringer wood pallet about 4.75 to 5 in tall.

Modeltemplate
Type
Wood stringer
Footprint
42.00 × 42.00 in
Height
4.75 in
Lumber
13.7 bd ft
Est. weight
44 lb (20 kg)
Fasteners
84
Design this pallet

Every dimension is editable. Get the drawing free, or request a quote.

Dimensions

Inches42 × 42 in
Millimetres1067 × 1067 mm
Centimetres106.7 × 106.7 cm
Feet3.5 × 3.5 ft
Footprint area12.25 sq ft (1.138 m²)

Pallets per floor (single stacked)

EquipmentStraightTurnedBest
53 ft dry van303030
48 ft dry van262626
26 ft box truck141414
20 ft container101010
40 ft container222222
45 ft high cube242424

Straight = length along the trailer. Floor positions only, with no gaps for load bars or overhang. Weight often limits first. Open the calculator

The 42 × 42 in pallet (1067 × 1067 mm) is a square pallet used mostly by paint and coatings, telecom and chemical shippers. It is one of the six footprints in ISO 6780, and industry lists usually rank it the second most common North American size after the 48 × 40.

What are the dimensions of a 42 × 42 pallet?

A 42 × 42 pallet is 42 in (1067 mm) on each side. Because it is square, the size name does not tell you which way the stringers run, so the drawing or spec has to. Overall height is usually about 4.75 to 5 in (121 to 127 mm) for a stringer build with 5/8 in or 3/4 in decks on 3-1/2 in stringers.

Typical build at 42 × 42

The common construction is a notched 3-stringer pallet, similar to a GMA pallet scaled to a square footprint.

Component Typical spec
Top deckboards 7 boards: 2 × 5-1/2 in leads + 5 × 3-1/2 in, 5/8 in thick, 42 in long
Bottom deckboards 5 boards: 2 × 5-1/2 in + 3 × 3-1/2 in
Stringers 3 × 1-1/2 × 3-1/2 × 42 in (2 × 4 softwood) or 1-3/8 in hardwood
Notches 2 per stringer, giving partial 4-way entry
Overall height 4.75 in with 5/8 in decks

The 42 × 42 template uses 1-1/2 in SPF stringers with notches starting 5-3/4 in from each end. Open it in the designer to change board counts, species or notches. Heavier loads call for more top boards, thicker decks or a fourth stringer.

How much does a 42 × 42 pallet weigh?

The build above uses about 13.7 board feet. That gives an estimated weight of about 30 lb (14 kg) in dry softwood, about 40 lb (18 kg) in kiln-dried hardwood, and up to about 60 lb (27 kg) in green hardwood. Real weights depend on species, moisture content and board count. See pallet weight.

How much can a 42 × 42 pallet hold?

Capacity depends on the design and the support condition. A 42 × 42 has shorter spans than a 48 × 40 in both directions, which helps stiffness, but the rating still has to come from the manufacturer, usually a PDS analysis or ASTM D1185 testing. Racked capacity is the lowest of the three ratings. A pallet of paint cans loads its deckboards at points under each can, so give the supplier the container size and layout, not just the total weight.

Who uses 42 × 42 pallets?

  • Paint and coatings. Gallon and 5-gallon containers tile well on a square deck.
  • Telecom. Equipment and cable reels have long shipped on this size.
  • Chemicals. Pails and some drum loads. For four 55-gallon drums, most shippers step up to 48 × 48 or 44 × 44.

It is also used in Europe and Asia as the ISO 1067 × 1067 footprint, though much less than the regional standards.

Fit in trucks and containers

Two 42 × 42 pallets side by side take 84 in of a trailer's width, which leaves unused width in a standard 53 ft dry van (about 98 to 100 in inside). The table above shows straight counts for trailers and containers; square pallets have no turned option. If trailer cube is the constraint, compare against 48 × 40 with the pallets per truck calculator.

Specifying a 42 × 42 pallet for a quote

State the stringer direction on a square pallet, then:

  1. Deckboard count, width and thickness, top and bottom.
  2. Stringer count, size and notch spec (or block construction for full 4-way).
  3. Lumber species, new or recycled, green or kiln-dried.
  4. Load: weight, container type and layout, stacking height, and racking.
  5. ISPM 15 heat treatment if exported.

The RFQ checklist lists the rest.

Drawing and parts listEdit in the design app

8877665544332211DDCCBBAA42.0042.005.502.253.502.253.502.253.502.253.502.253.502.255.50TOP VIEW42.0042.005.509.253.501.003.501.003.509.255.50BOTTOM VIEW36.5030.7525.0019.2513.507.755.759.0012.509.005.7542.004.75FRONT VIEW42.000.6253.500.6254.751.5018.751.5018.751.50RIGHT VIEWPARTS LISTITEMQTYDESCRIPTIONT × W × L12TOP LEAD BOARD5/8 × 5-1/2 × 4225TOP INTERIOR BOARD5/8 × 3-1/2 × 4233STRINGER · NOTCHED1-1/2 × 3-1/2 × 4242BOTTOM LEAD BOARD5/8 × 5-1/2 × 4253BOTTOM INTERIOR BOARD5/8 × 3-1/2 × 42684FASTENER
ISOMETRIC VIEWNOTES1. ALL DIMENSIONS IN INCHES, ACTUAL SIZE AT MANUFACTURE.2. TOLERANCES PER UNIFORM STANDARD FOR WOOD PALLETS UNLESS NOTED.3. NO ISPM-15 TREATMENT REQUIRED.4. LOAD 2,000 LB UNIFORM.5. DO NOT SCALE DRAWING.PALLET DESIGNpallet.designTITLE42×42 SQUAREDWG NO.STRINGER-42XREVASCALE1:12SHEET1 OF 1CLASSIFICATION42.00 X 42.00, STRINGER-CLASS, DOUBLE-FACE NON-REVERSIBLE,FLUSH, PARTIAL 4-WAY, REUSABLE, NEW MANUFACTUREPREPARED FOR—ORDER QTY—DATE2026-09-24PROJ.42.00 × 42.00 × 4.75 in

42×42 square template, generated from the model. Every dimension is editable.

Pallet

Type
Wood stringer
Footprint
42.00 × 42.00 in
Overall height
4.75 in
Classification
42.00 x 42.00, Stringer-Class, Double-Face Non-Reversible, Flush, Partial 4-Way, Reusable, New Manufacture

Construction

Build
Wood stringer pallet
Wings
Flush
Top deck
7 boards × 0.625 in (5/8); leads 5.50 in (5-1/2), interior 3.50 in (3-1/2)
Bottom deck
5 boards × 0.625 in (5/8); interior grouped between notches
Stringers
3 × 1.50 in (1-1/2) wide × 3.50 in (3-1/2) tall
Notches
Partial 4-way: 1.25 in (1-1/4) deep × 9.00 in (9) long, 5.75 in (5-3/4) from each end, R 0.75 in (3/4)
Lumber
Spf, Standard & Btr, green, new
Fasteners
84 × 2.25 in (2-1/4) helical, 0.112 in wire, per Uniform Standard Table 5

Requirements

Load
2,000 lb, uniform
Handling
forklift, pallet jack
Racking
Not racked
Floor stack
1 high
Use
Reusable / multi-trip
Environment
Standard
ISPM-15
Domestic only
Certified rating
Not required
Food contact / fire
No / no listing

Order

Quantity
Not specified
Ship to
—
Needed by
—

Frequently asked questions

Is 42x42 an ISO pallet size?

Yes. 1067 × 1067 mm (42 × 42 in) is one of the six footprints in ISO 6780, listed for North America, Europe and Asia.

Why is the 42x42 pallet used for paint?

Square footprints suit round containers such as paint pails and cans, and the size became an industry convention in paint, coatings and telecom. Many paint manufacturers and retailers still specify it.

How much does a 42x42 pallet weigh?

A typical 3-stringer build has about 13 to 14 board feet of lumber, so it weighs roughly 30 lb in dry softwood up to about 60 lb in green hardwood (estimates).

Is a 42x42 pallet 4-way?

A notched stringer 42 × 42 is partial 4-way: forklifts can enter from all four sides, but pallet jacks only from the two ends. Block-style 42 × 42 pallets are full 4-way.

Sources and references

Related

More in North American sizes

Last reviewed 2026-09-24. 699 words.