pallet.design

Two-way pallet: what it is and when it is the right choice

Summary

A two-way pallet is a pallet that forklifts and pallet jacks can enter from only two opposite sides. Most are stringer pallets with solid (unnotched) stringers, so the forks go in between the stringers at the ends. They are cheaper and keep full stringer strength, but they cost handling flexibility.

"Two-way" describes access, not construction. It tells the warehouse which sides of the pallet a forklift or pallet jack can use. Most two-way pallets are simple stringer pallets, and they remain common where pallets always move the same way.

What is a two-way pallet?

A two-way pallet accepts forks from two opposite sides only. On a stringer pallet with solid stringers, the openings are the gaps between the stringers at each end. The other two sides are closed by the outer stringers. The glossary entry is two-way entry.

How is a two-way pallet built?

A typical two-way pallet is a 3-stringer pallet with unnotched stringers.

Component Typical 48 × 40 in build Metric
Stringers 3, 1-3/8 to 1-1/2 × 3-1/2 × 48 in, no notches 35–38 × 89 × 1219 mm
Top deckboards 7, 5/8 × 3-1/2 and 5-1/2 × 40 in 16 × 89 and 140 × 1016 mm
Bottom deckboards 3–5, often spaced evenly 3–5
Opening height stringer height, about 3-1/2 in about 89 mm
Opening width clear bay between stringers, about 17-7/8 in about 454 mm

The opening width comes from the stringer spacing: (40 − 3 × 1.375) / 2 ≈ 17.9 in (455 mm) for three 1-3/8 in stringers. Standard forklift tines fit comfortably. Pallet jacks need the bottom deck to leave room for their wheels near the entry face.

Other two-way designs include skids (runners without a bottom deck), heavy machinery bases on 4 × 4 or 4 × 6 runners, and some plastic pallets with continuous runners.

Where are two-way pallets used?

  • Closed-loop and in-plant handling where pallets always move in one direction
  • Heavy loads that need full-depth stringers, such as machinery, metal and drums
  • Racking where the pallet is always placed with stringers spanning the beams
  • Custom and long pallets (for example 96 in or longer) where notching adds little

Pros and limits

Pros Limits
Cheapest to build (no notching) Forks from two sides only
Full stringer depth, stiffer when racked across the length Must be oriented correctly at every handoff
Fewer weak points for fork damage Less flexible in trailers and cross-docks
Good for heavy concentrated loads Some customers and retailers require 4-way

Capacity and weight

Weight is the same as a notched pallet of the same design, typically 30–70 lb (14–32 kg) for a 48 × 40 in. Removing the notches keeps the stringer's full section, which helps racked capacity across the length. The actual rating depends on species, sizes and support condition, and the manufacturer's analysis is authoritative. See pallet load capacity.

When is two-way the better choice?

Pick two-way over four-way when:

  • The pallet always enters the same way, for example on a production line, a conveyor or in a closed loop
  • The load is heavy enough that full-depth stringers matter more than side access
  • The pallet will be racked with its stringers spanning the beams
  • The pallet is long (96 in, 2438 mm, or more) and side entry would need very wide fork spreads anyway
  • Cost matters more than handling flexibility

Pick four-way when trailers are loaded from the side, when pallets pass through cross-docks and retailers, or when pallet jacks must enter from the long side. See four-way pallet.

ISPM 15

A two-way wooden pallet needs heat treatment and an ISPM 15 mark for most export. Plastic and metal two-way pallets are exempt.

What drives the cost?

  • Board feet of lumber (species, thickness, stringer size)
  • No notching step, so slightly cheaper than partial 4-way
  • Heat treatment
  • Volume and freight

Specifying a two-way pallet for a quote

  • Length × width, stringer length first
  • Entry: 2-way from the ends (no notches)
  • Stringers: count, size, species
  • Top and bottom deckboards: count, thickness, widths
  • Minimum opening height and width if your equipment needs it
  • Load, support condition and stacking
  • ISPM 15 HT
  • Quantity and delivery location

Related: four-way pallet and two-way vs four-way. You can open the GMA template in the designer and turn notches off to make it two-way.

Frequently asked questions

What is the difference between a 2-way and a 4-way pallet?

A 2-way pallet takes forks from two opposite sides only. A 4-way pallet takes forks from all four sides, either partially (forklifts only, through stringer notches) or fully (forklifts and pallet jacks, on block pallets).

Is a 2-way pallet stronger than a 4-way pallet?

A 2-way stringer pallet keeps the full depth of its stringers, so it is usually stiffer when racked across its length than the same pallet with notches. Overall strength still depends on the whole design.

Can you convert a 2-way pallet to 4-way?

A pallet shop can notch the stringers at manufacture, which makes it partial 4-way. Cutting notches into existing pallets is not recommended because the bottom deckboards usually block the notch area.

Which way do forks go into a 2-way stringer pallet?

Into the ends, parallel to the stringers. On a 48 × 40 in pallet that means entering the 40 in faces.

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Last reviewed 2026-09-24. 731 words.