pallet.design

Perimeter-base pallet: picture-frame bottom block pallets explained

Summary

A perimeter-base pallet is a block pallet whose bottom deckboards form a closed frame around the edges, often with a centre board. The frame gives full 4-way entry, rides roller conveyors in either direction and spreads load in stacks. Pooled 48 × 40 in and UK 1200 × 1000 mm pallets use it.

Modeltemplate
Type
Wood block
Footprint
48.00 × 40.00 in
Height
5.50 in
Lumber
15.5 bd ft
Est. weight
68 lb (31 kg)
Fasteners
92
Design this pallet

Every dimension is editable. Get the drawing free, or request a quote.

The perimeter base is the bottom-deck layout most associated with pooled and automated operations. It is a detail of block pallet construction, but it changes how the pallet sits, conveys and stacks enough that buyers ask for it by name.

What is a perimeter-base pallet?

A perimeter-base pallet is a block pallet whose bottom deck forms a continuous frame around the pallet's outer edge. Two bottom boards run along the length and two (or more) run across the width, joining at the corner blocks. Many designs add a centre board in one direction. The glossary entry gives the formal definition.

How is it built?

Component pallet.design 48 × 40 template UK 1200 × 1000 mm template
Top deckboards 7, 5/8 in (16 mm) thick 7, 22 mm (0.87 in) thick
Stringerboards 3, 3/4 × 3-1/2 in (19 × 89 mm) 3, 22 × 100 mm
Blocks 9, 5-1/2 × 3-1/2 × 3-1/2 in (140 × 89 × 89 mm) 9, 145 × 100 × 78 mm
Bottom frame 5/8 in (16 mm) boards, 5-1/2 in (140 mm) wide 22 mm boards, 145 mm wide
Overall height about 5-1/2 in (140 mm) about 144 mm (5.7 in)

The bottom boards are nailed into the blocks. Where one frame board crosses another at a corner, builders either overlap them (adding height at the corners) or butt them (keeping the frame flush). Bottom lead boards are often chamfered so pallet-jack wheels ride up and over them.

Bottom styles compared

Style Layout Best for
Unidirectional Boards one way only Conveying in one direction; EUR, CP1 to CP5
Perimeter Frame around the edge, optional centre board Conveying both ways, pooling, block stacking
Cruciform Frame plus a cross through the centre Heavy or centre-concentrated loads, stiff racking

Where is it used?

  • Pooled 48 × 40 in pallets. North American pool pallets are perimeter-base block pallets. See pallet pooling.
  • UK and Asia 1200 × 1000 mm pallets. See the 1200 × 1000 size page.
  • Automated storage and conveyors. See pallets for automation.
  • Closed-loop industrial pallets that are block-stacked on the floor.

Pros and limits

Pros Limits
Full 4-way entry for forklifts and pallet jacks More bottom lumber than a unidirectional base
Conveys on rollers in either direction Heavier and costlier than a stringer pallet
Spreads load onto the pallet below in a stack Corner overlaps must be designed for flat seating
Stable on rack decking and shuttles Frame boards take fork and jack impacts on all sides

Weight and capacity

A 48 × 40 in perimeter-base block pallet commonly weighs about 45–70 lb (20–32 kg) as an estimate, depending on species, block material and moisture. Capacity depends on the support condition. The frame helps in floor stacking and on conveyors. In racking, stiffness comes mainly from the stringerboards and the top deck spanning the beams. Get the manufacturer's rating at your beam span and orientation. See pallet load capacity.

ISPM 15

A solid-wood perimeter-base pallet needs heat treatment and an ISPM 15 mark for most export.

What drives the cost?

  • The extra bottom boards in the frame and any centre board
  • Block type (solid, laminated, composite)
  • Chamfering and corner detailing
  • Heat treatment
  • Volume and freight

Specifying a perimeter-base pallet for a quote

  • Length × width, overall height
  • Top deck boards: count, thickness, widths
  • Stringerboards and blocks: count and sizes, block material
  • Bottom: perimeter, perimeter with centre board, or cruciform; board thickness and widths; corner detail (overlap or butt)
  • Chamfers on bottom boards
  • Conveyor, AS/RS or rack type and orientation
  • Load weight, stacking height
  • ISPM 15 HT
  • Quantity, annual volume, delivery location

Related: four-way pallet, block vs stringer. Templates: 48 × 40 block and UK 1200 × 1000. Open the 48 × 40 template in the designer.

Drawing and parts listEdit in the design app

8877665544332211DDCCBBAA40.0048.005.503.253.503.253.503.253.503.253.503.253.503.255.50TOP VIEW40.0048.005.5037.005.50BOTTOM VIEW42.5035.7529.0022.2515.508.7548.005.50FRONT VIEW40.000.6250.753.500.6255.503.5014.753.5014.753.50RIGHT VIEWPARTS LISTITEMQTYDESCRIPTIONT × W × L12TOP LEAD BOARD5/8 × 5-1/2 × 4025TOP INTERIOR BOARD5/8 × 3-1/2 × 4033STRINGERBOARD3/4 × 3-1/2 × 4849BLOCK · SOLID3-1/2 × 3-1/2 × 5-1/252BOTTOM LEAD BOARD5/8 × 5-1/2 × 4062BOTTOM SIDE BOARD5/8 × 5-1/2 × 37792FASTENER
ISOMETRIC VIEWNOTES1. ALL DIMENSIONS IN INCHES, ACTUAL SIZE AT MANUFACTURE.2. TOLERANCES PER UNIFORM STANDARD FOR WOOD PALLETS UNLESS NOTED.3. NO ISPM-15 TREATMENT REQUIRED.4. LOAD 2,000 LB UNIFORM.5. DO NOT SCALE DRAWING.PALLET DESIGNpallet.designTITLE48×40 BLOCK (PERIMETER)DWG NO.BLOCK-48X40REVASCALE1:12SHEET1 OF 1CLASSIFICATION48.00 X 40.00, BLOCK-CLASS, DOUBLE-FACE NON-REVERSIBLE,PERIMETER BASE, FULL 4-WAY, REUSABLE, NEW MANUFACTUREPREPARED FOR—ORDER QTY—DATE2026-09-24PROJ.48.00 × 40.00 × 5.50 in

48×40 block (perimeter) template, generated from the model. Every dimension is editable.

Pallet

Type
Wood block
Footprint
48.00 × 40.00 in
Overall height
5.50 in
Classification
48.00 x 40.00, Block-Class, Double-Face Non-Reversible, Perimeter Base, Full 4-Way, Reusable, New Manufacture

Construction

Top deck
7 boards × 0.625 in (5/8); leads 5.50 in (5-1/2), interior 3.50 in (3-1/2); run along width
Stringerboards
3 × 3.50 in (3-1/2) wide × 0.75 in (3/4)
Blocks
9 × 5.50 in (5-1/2) × 3.50 in (3-1/2) × 3.50 in (3-1/2); solid
Bottom
Perimeter; 0.625 in (5/8) boards, outer 5.50 in (5-1/2), centre 5.50 in (5-1/2)
EUR / EPAL
No
Lumber
Mixed Hardwood, Standard Btr, green, new
Fasteners
92 × 2.25 in (2-1/4) helical

Requirements

Load
2,000 lb, uniform
Handling
forklift, pallet jack
Racking
Not racked
Floor stack
1 high
Use
Reusable / multi-trip
Environment
Standard
ISPM-15
Domestic only
Certified rating
Not required
Food contact / fire
No / no listing

Order

Quantity
Not specified
Ship to
—
Needed by
—

Frequently asked questions

What is a picture-frame pallet?

Another name for a perimeter-base pallet: the bottom deckboards run around all four edges like a picture frame, so the pallet sits on a continuous rectangle rather than on parallel boards.

Can a pallet jack enter a perimeter-base pallet?

Yes, from all four sides, as long as the bottom boards are chamfered or thin enough for the wheels to ride over. The openings inside the frame let the jack wheels drop to the floor.

What is the difference between perimeter and cruciform bottoms?

A cruciform bottom is a perimeter frame plus boards crossing through the centre in both directions. It is stiffer and heavier, and is used where the centre of the pallet carries more load.

Why do automated warehouses prefer perimeter-base pallets?

A continuous frame gives rollers and chain conveyors support on every side, in either travel direction, and sits flat on rack decking and shuttle carriers.

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Last reviewed 2026-09-24. 704 words.