pallet.design

Winged pallet: single-wing and double-wing construction

Summary

A winged pallet is a stringer pallet whose deckboards extend past the outer stringers, typically by 1 to 4 in (25–100 mm). On a single-wing pallet only the top deck overhangs; on a double-wing pallet both decks do. Wings give a larger deck, a grip edge for straps and room for bar slings to lift the load.

Modeltemplate
Type
Wood stringer
Footprint
48.00 × 40.00 in
Height
4.875 in
Lumber
16.0 bd ft
Est. weight
70 lb (32 kg)
Fasteners
96
Design this pallet

Every dimension is editable. Get the drawing free, or request a quote.

Wings are a small change to a stringer pallet with a big effect on how it is handled. They are standard in bagged building products and in yards and ports where loads are lifted by crane.

What is a winged pallet?

A winged pallet has deckboards that extend past the outer stringers. The overhanging part is the wing. PDS spec sheets record it as a "Wing" overhang distance.

Style Top deck Bottom deck Typical use
Flush No overhang No overhang General freight
Single-wing Overhangs Flush Bagged goods, sling lifting
Double-wing Overhangs Overhangs Heavy stacking, reversible designs

Wings normally sit at the deckboard ends (the pallet's sides, along the stringers). Overhang past the lead boards at the pallet ends is unusual.

How is a winged pallet built?

The pallet.design winged template is a 48 × 40 in single-wing stringer pallet:

Component Template value Metric
Top deckboards 9, 3/4 in thick, 40 in long 9, 19 mm thick, 1016 mm
Wing overhang 2 in each side (single wing) 51 mm
Stringers 3, 1-1/2 × 3-1/2 in, unnotched 38 × 89 mm
Stringer frame width 36 in (40 in deck less two 2 in wings) 914 mm
Bottom deck evenly spaced, flush with stringers same
Fasteners 2-1/2 in nails 64 mm

The overhang is unsupported, so wing deckboards are usually thicker than on a flush pallet (3/4 in rather than 5/8 in) to resist snapping. With 9 boards and no notches, the template is two-way entry. A double-wing design repeats the overhang on the bottom deck, which makes pallet-jack entry and floor-level strapping harder.

Where are winged pallets used?

  • Bagged cement, mortar, fertiliser, feed, seed and sugar; see concrete bags and building materials
  • Loads lifted by bar slings or cranes at ports, construction sites and yards
  • Paper rolls and other loads strapped to the pallet
  • Loads whose footprint is slightly larger than the stringer frame

For sling lifting, the bars pass under the top deck wings on each side, outside the stringers, and the crane lifts the whole unit.

Pros and limits

Pros Limits
Larger deck than the base Wings can snap if struck by forks or other pallets
Allows bar-sling and crane lifting Needs thicker deckboards, so more lumber
Edge for straps and stretch film Wider than its base: check rack and trailer clearances
Reduces deckboard end splitting at the stringer Usually two-way entry

Capacity and weight

A winged 48 × 40 in stringer pallet with 3/4 in boards typically weighs more than a flush GMA-style pallet, often toward the upper end of the 30–70 lb (14–32 kg) range, depending on species and moisture. Because the stringers sit inboard, the deck span between stringers is shorter, which helps deckboards under load. The wings themselves carry little. Sling lifting puts the whole load into the wing boards and their nails, so a sling-lifted design needs its own analysis. The manufacturer's rating for your support condition is authoritative. See pallet load capacity.

ISPM 15

Winged wooden pallets need heat treatment and an ISPM 15 mark for most export.

What drives the cost?

  • Thicker deckboards and often more of them
  • Heavier stringers
  • Longer nails for thicker boards
  • Heat treatment, volume and freight

Specifying a winged pallet for a quote

  • Deck size (overall) and stringer frame size, or deck size and overhang per side
  • Wing style: single or double; which sides
  • Top and bottom deckboards: count, thickness, widths
  • Stringers: count and size, notched or not
  • Sling or crane lifting, yes or no, and sling bar size
  • Strap slots
  • Load weight and type (bags, rolls), stacking height
  • ISPM 15 HT
  • Quantity and delivery location

Related: flush pallet, stringer pallet. The winged template shows the full drawing; open it in the designer to change the overhang.

Drawing and parts listEdit in the design app

8877665544332211DDCCBBAA40.0048.005.501.5633.501.5633.501.5633.501.5633.501.5633.501.5633.501.5633.501.5635.50TOP VIEW40.0048.005.506.6253.506.6253.506.6253.506.6255.50BOTTOM VIEW42.5037.43832.37527.31322.2517.18812.1257.06348.004.875FRONT VIEW40.000.753.500.6254.8752.001.5015.751.5015.751.502.00RIGHT VIEWPARTS LISTITEMQTYDESCRIPTIONT × W × L12TOP LEAD BOARD3/4 × 5-1/2 × 4027TOP INTERIOR BOARD3/4 × 3-1/2 × 4033STRINGER1-1/2 × 3-1/2 × 4842BOTTOM LEAD BOARD5/8 × 5-1/2 × 3653BOTTOM INTERIOR BOARD5/8 × 3-1/2 × 36696FASTENER
ISOMETRIC VIEWNOTES1. ALL DIMENSIONS IN INCHES, ACTUAL SIZE AT MANUFACTURE.2. TOLERANCES PER UNIFORM STANDARD FOR WOOD PALLETS UNLESS NOTED.3. NO ISPM-15 TREATMENT REQUIRED.4. LOAD 2,000 LB BAGS.5. DO NOT SCALE DRAWING.PALLET DESIGNpallet.designTITLEWINGED 48×40DWG NO.WINGED-48X40REVASCALE1:12SHEET1 OF 1CLASSIFICATION48.00 X 40.00, STRINGER-CLASS, DOUBLE-FACE NON-REVERSIBLE,SINGLE-WING, 2-WAY, REUSABLE, NEW MANUFACTUREPREPARED FOR—ORDER QTY—DATE2026-09-24PROJ.48.00 × 40.00 × 4.875 in

Winged 48×40 template, generated from the model. Every dimension is editable.

Pallet

Type
Wood stringer
Footprint
48.00 × 40.00 in
Overall height
4.875 in
Classification
48.00 x 40.00, Stringer-Class, Double-Face Non-Reversible, Single-Wing, 2-Way, Reusable, New Manufacture

Construction

Build
Wood stringer pallet
Wings
Single wing, 2.00 in (2) overhang
Top deck
9 boards × 0.75 in (3/4); leads 5.50 in (5-1/2), interior 3.50 in (3-1/2)
Bottom deck
5 boards × 0.625 in (5/8); evenly spaced
Stringers
3 × 1.50 in (1-1/2) wide × 3.50 in (3-1/2) tall
Notches
None (2-way)
Lumber
Mixed Hardwood, Standard & Btr, green, new
Fasteners
96 × 2.50 in (2-1/2) helical, 0.112 in wire, per Uniform Standard Table 5

Requirements

Load
2,000 lb, bags
Handling
forklift, pallet jack, sling / crane
Racking
Not racked
Floor stack
1 high
Use
Reusable / multi-trip
Environment
Standard
ISPM-15
Domestic only
Certified rating
Not required
Food contact / fire
No / no listing

Order

Quantity
Not specified
Ship to
—
Needed by
—

Frequently asked questions

What is a single-wing pallet?

A pallet whose top deckboards overhang the outer stringers while the bottom deck stays flush. It is the most common winged design.

What is a double-wing pallet?

A pallet whose top and bottom deckboards both overhang the outer stringers. Some glossaries use the term for wings on two opposite sides instead, so define it on your spec sheet.

How far do pallet wings overhang?

Commonly 1 to 4 in (25–100 mm). There is no standard value; it is set by the load, the sling or strap method and the board thickness.

Why use a winged pallet for bags of cement?

The wings give sling bars a place to hook under the deck so cranes can lift the unit load, and they give straps and stretch film an edge to grip. The wider deck also carries the bulge of filled bags.

Can winged pallets go in racks?

Yes, if the stringers span the beams and the overhang clears the uprights. Check rack clearances first, because the deck is wider than the base.

Related

More in Construction styles

Last reviewed 2026-09-24. 709 words.